Key Responsibilities
- Develop the Master Production Schedule (MPS) aligned with sales demand and manufacturing facility capacity.
- Control and manage inventory levels for raw materials, supplies, packaging, and finished goods.
- Issue, release, and monitor daily compliance of production orders (PO) on the shop floor.
- Identify bottlenecks in production processes and propose immediate corrective actions to prevent line stoppages.
- Lead and support regular S&OP (Sales and Operations Planning) meetings to align purchasing, sales, and manufacturing.
Requirements & Skills
Day in the Life
A typical day for a PCP Analyst begins by analyzing production reports from the previous shift to spot deviations between planned and actual output. Next, the analyst updates raw material and input inventory levels in the ERP to prevent shortages. Throughout the day, they meet with plant supervisors to adjust production sequencing in response to unforeseen events and coordinate with procurement to prioritize incoming materials from suppliers. The day ends with issuing new Production Orders (PO) and reporting operational efficiency KPIs to management.
Career Path
Top Tools
Frequently Asked Questions
What is the difference between MRP and PCP?
PCP (Production Planning and Control) is the overarching functional department and process of managing manufacturing operations. MRP (Material Requirements Planning) is a specific computerized inventory and scheduling methodology used within PCP to calculate the exact quantities and timing for ordering materials.
What is the most recommended academic background to work in PCP?
A Bachelor's degree in Industrial Engineering is highly valued as it merges manufacturing technical concepts with management tools. However, professionals graduated in Business Administration, Logistics, or Operations Management are also highly sought after, provided they demonstrate strong logical and analytical reasoning.